SUCCESS STORY

Large Equipment Manufacturer | AiPS for Intelligent Welding & Assembly Scheduling

For project-driven large equipment manufacturing, AiPS connects welding bottlenecks, personnel and fixture constraints, critical-component readiness and assembly takt into a finite-capacity planning loop from welding through final assembly.

Large Equipment Manufacturer | AiPS for Intelligent Welding & Assembly Scheduling
01
BUSINESS CONTEXT

Why the planning approach needed to change

The manufacturer operates in an ETO/MTO project environment with multiple large equipment projects running in parallel. Welding, structural fabrication and final assembly share critical resources, while planners must coordinate project priorities, routing dependencies, personnel qualifications, fixtures and material readiness.

02
KEY CHALLENGES

The complexity planners actually face

01

Multiple constraints across welding stations, machines, people and fixtures

02

WPS/personnel qualifications, routing dependencies and project milestones jointly constrain the schedule

03

Final assembly depends on critical-component readiness and shortages create station waiting

04

Rush orders and milestone changes make manual rescheduling impact difficult to understand

03
SOLUTION LOGIC

From business constraints to executable plans

AiPS treats projects, work orders and operations as planning objects, bringing resource calendars, welder qualifications, WPS, fixtures, material readiness and project milestones into one constraint model. It schedules welding bottlenecks under finite capacity, then passes expected completion dates and readiness status into final-assembly planning.

04
CORE CAPABILITIES

How the system supports execution

01

Finite-capacity scheduling across welding stations, machines, personnel and fixtures

02

WPS, personnel qualification and critical-operation validation

03

Linkage between welding completion dates and final-assembly readiness

04

Project priority, rush-order and what-if scenario comparison

05

Visualization of bottleneck load, delay risk and exceptions

05
BUSINESS VALUE

From creating schedules to controlling delivery

Planning shifts from local operation optimization to end-to-end project delivery optimization

Welding bottlenecks and assembly shortage risks become visible earlier

Project changes can be recalculated quickly into a new executable schedule

Planners and shop-floor teams collaborate on one plan version

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